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Training: Convert Desired Behavior into Actual Behavior

  • Post author:Ray Randolph
  • Post published:September 18, 2024
  • Post category:Juicy Quote

"Once the standardized work is defined it provides a picture of what should be happening. To turn the desired behavior into actual behavior requires training through enough repetitions that the…

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Embrace Both Stability and Change

  • Post author:Ray Randolph
  • Post published:June 7, 2024
  • Post category:Juicy Quote

"Lean thinking, on the other hand, is about embracing both stability (standards) and change (kaizen literally means 'change for the better') at the team level, where work really happens."   The…

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Make Improvement Possible

  • Post author:Ray Randolph
  • Post published:June 6, 2024
  • Post category:Juicy Quote

"As [Misaki] Imai explained so well in [his book] Kaizen, it is impossible to improve any process until it is standardized. If the process is shifting from here to there,…

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Standardized Work: A Different Mentality

  • Post author:Ray Randolph
  • Post published:June 4, 2024
  • Post category:Juicy Quote

Lean turn-around expert Art Byrne responding to interview question about 'Standard Work' during his leadership at the Danaher Corporation:“It’s a simple concept – for every job, create a standard and…

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Standards are the Starting Point

  • Post author:Ray Randolph
  • Post published:June 3, 2024
  • Post category:Juicy Quote

"Until standards are defined in any operation, it is not possible to truly make improvements."  The Toyota Way Fieldbook by Jeffrey Liker & David Meier (McGraw-Hill, 2006) p. 112.

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Confirm that 5S is Being Followed: Audits

  • Post author:Ray Randolph
  • Post published:March 21, 2024
  • Post category:Juicy Quote

"Do 5S audits periodically, give scores to different groups, and hold them accountable for improving their scores. Toyota team leaders and group leaders audit their processes regularly, often with daily…

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“5S” makes Work Areas Safe, Productive, and Reliable

  • Post author:Ray Randolph
  • Post published:March 18, 2024
  • Post category:Juicy Quote

"The objective of workplace organization is to create a functionally organized work environment and not to simply give the appearance that things are organized."  Lean Office and Service Simplified by…

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2 Pillars of Lean: Discipline and Accountability

  • Post author:Ray Randolph
  • Post published:March 15, 2024
  • Post category:Juicy Quote

"This culture (at Toyota) has, in our view, two pillars—the discipline to follow a path of continuous problem solving and self-improvement, and accountability to work standards, fellow team members, company…

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More Standards = More Creativity??

  • Post author:Ray Randolph
  • Post published:March 14, 2024
  • Post category:Juicy Quote

"The paradox of Lean is that the more structure and standards you have in place, the more flexible and creative you can become."  Flatlined: Why Lean Transformations Fail and What…

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Who Has Permission to Change Standards?

  • Post author:Ray Randolph
  • Post published:March 13, 2024
  • Post category:Juicy Quote

"At Toyota (like most other manufacturers), there are certain standards (safety, equipment settings, quality tests, etc.) which are determined and set by various professionals. The question comes up, how can…

Continue ReadingWho Has Permission to Change Standards?
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